Gear oil|Industrial lubricating oil
Lubrication method and appropriate viscosity for sealed gears
Binion Number of revolutions (rpm) |
Horsepower (PS) | Lubrication method | At a reduction ratio of 10:1 or less | At a reduction ratio of 10:1 or more | ||
---|---|---|---|---|---|---|
Appropriate lubricant viscosity | Appropriate lubricant viscosity | |||||
@40℃cSt | ISO viscosity grade | @40℃cSt | ISO viscosity grade | |||
over 300 | 30 or less | circulation or splash | 135~234 | 1,501,220 | 180~279 | 220 |
30~100 | 180~279 | 220 | 216~360 | 220,320 | ||
over 100 | 279~378 | 320 | 360~522 | 460 | ||
300~1,000 | 20 or less | circulation or splash | 81~153 | 100,150 | 117~198 | 150 |
20~75 | 117~198 | 150 | 180~279 | 220 | ||
75 or more | 180~279 | 220 | 279~378 | 320 | ||
1,000~2,000 | less than 10 | circulation or splash | 54~117 | 68,100 | 59~153 | 68,100,150 |
10~50 | 59~153 | 68,100,150 | 135~198 | 150 | ||
over 50 | 135~198 | 150 | 189~342 | 220,320 | ||
2,000~5,000 | 5 or less | circulation or splash | 27~36 | 32 | 41~63 | 46 |
5~20 | 41~63 | 46 | 59~144 | 68,100 | ||
over 20 | 59~144 | 68,100 | 95~153 | 100,150 | ||
Over 5,000 | 1 or less | circulation or splash | 9~31 | 10、15、22 | 18~32 | 22、32 |
1~10 | 18~32 | 22、32 | 29~63 | 32、46 | ||
More than 10 | 29~63 | 32、46 | 41~63 | 46 |
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The shape of the gear is spur gear, helical gear, bevel gear, spiral bevel gear, and the operating temperature (oil temperature) is 10 to 50℃.
AGMA/General gear
Appropriate viscosity @37.8℃ mm2/s
Type of reducer | Reducer size | Ambient temperature | ||
---|---|---|---|---|
-9℃~15℃ | 10~50℃ | |||
Parallel shaft reducer (single reduction) | Axial center distance | 203mm or less | 60~86 | 151~216 |
203~508mm | 60~86 | 151~216 | ||
508mm or more | 151~216 | 151~215 | ||
Parallel shaft reducer (two-stage reduction) | Axial center distance | 203mm or less | 60~86 | 151~216 |
203~508mm | 151~216 | 151~216 | ||
508mm or more | 151~216 | 151~216 | ||
Parallel shaft reducer (three-stage reduction) | Axial center distance | 203mm or less | 60~86 | 151~216 |
203~508mm | 151~216 | 151~216 | ||
508mm or more | 151~216 | 16~22 @98.9℃ | ||
planetary gear reducer | Housing diameter | 406mm or less | 67~86 | 151~216 |
406mm or more | 151~216 | 151~216 | ||
bevel gear | cone distance | 308mm or less | 60~86 | 151~216 |
308mm or more | 151~216 | 16~22 @98.9℃ | ||
Geared motor | Various dimensions | 60~86 | 151~216 |
AGMA/worm gear lubrication method and appropriate viscosity range
Operating temperature (℃) Ambient temperature |
Refueling method | Appropriate lubricant viscosity |
ISO viscosity grade |
|
---|---|---|---|---|
less than 30 | oil bath | 99~216 (@40℃cSt) | 150 | |
Coating/Filling | Gear compound 55~110 (@100℃cSt) | |||
30 or more | Oil bath/splashing | Grease 320 to 370 (consistency @25℃) | ||
General | 135-351 (@40℃cSt) | 150,220,320 | ||
high temperature | 261~603(@40℃cSt) | 320,460 | ||
Coating/Filling | Gear compound 120~250 (@100℃cSt) | |||
Grease 320 to 370 (consistency @25℃) |
AGMA/Open gear lubrication method and appropriate viscosity range
Operating temperature (℃) Ambient temperature |
Refueling method | Appropriate lubricant viscosity |
ISO viscosity grade |
---|---|---|---|
0~25 | Dripping/spraying | 50~59(@40℃cSt) | 68 |
coating | Gear compound 55~110 (@100℃cSt) | ||
Grease 290~330 (Consistency @25℃) | |||
10~55 | Dripping/spraying | 54~81(@40℃cSt) | 68 |
coating | Gear compound 120~250 (@100℃cSt) | ||
Grease 290 to 330 (consistency @25℃) | |||
55 or more | coating | Gear compound 170~410 (@100℃cSt) | |
Grease 230 to 290 (Consistency @25℃) |
AGMA classification of gear oil for sealed gears
Types of lubricating oil | Application | Usage limit temperature | Our equivalent oil |
---|---|---|---|
R&O gear oil | Mineral oil with antioxidants and rust inhibitors added | 200°F or less (93°C or less) | Daphne Mechanic Oil 32-68 |
EP gear oil |
Mineral oil with extreme pressure agent added (Extreme pressure agent is lead naphthenate or SP type) |
Below 160-200°F (Below 71-93°C) | Daphne Super Gear Oil 68-680 |
compound gear oil | Mineral oil with 3 to 10% fatty oil or synthetic fatty acids added. Generally used for worm gears. | Below 160-200°F (Below 71-93°C) | Daphne Open Gear Oil |
synthetic gear oil | Used under special conditions in polyol esters, polyglycols and synthetic hydrocarbon oils | - | Daphne Alpha Gear |
JIS industrial oil gear oil type 1 quality standard
Viscosity classification | Kinematic viscosity m 2 /s (40℃) cSt | viscosity index | Flash point ℃ | Pour point ℃ |
copper plate corrosion 100℃3h |
Rust prevention performance distilled water 24h |
Demulsifying property *1 | |
---|---|---|---|---|---|---|---|---|
54℃ | 82℃ | |||||||
ISO VG32 | 28.8 or more - 35.2 or less |
90 Below Up |
170 Below Up |
-Ten Below under |
1 Below under |
rust of Na stomach child and |
60 minutes Below under |
- |
ISO VG46 | 41.1 or more - 50.6 or less |
180 Below Up |
||||||
ISO VG68 | 61.2 or more - 74.8 or less | |||||||
ISO VG 100 | 90.0 or more - 110 or less |
200 Below Up |
-Five Below under |
- |
60 minutes Below under |
|||
ISO VG 150 | 135 or more - 165 or less | |||||||
ISO VG 220 | 198 or more - 242 or less | |||||||
ISO VG 320 | 288 or more - 352 or less | |||||||
ISO VG460 | 414 or more - 506 or less |
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Demulsifying property is the time when the capacity of the emulsifying layer becomes 3 m
JIS industrial oil gear oil 2 types of quality standards
Viscosity classification | Kinematic viscosity mm 2 /s (40℃) | viscosity index | Flash point ℃ | Pour point ℃ | copper plate corrosion | Rust prevention performance | Demulsifying property *1 | |
---|---|---|---|---|---|---|---|---|
cSt | 100℃3h | distilled water 24h | 54℃ | 82℃ | ||||
ISO VG68 | 61.2 or more - 74.8 or less |
90 Below Up |
180 Below Up |
-15 Below under |
1 Below under |
rust of Na stomach child and |
60 minutes Below under |
- |
ISO VG 100 | 90.0 or more - 110 or less |
200 Below Up |
- |
60 minutes Below under |
||||
ISO VG 150 | 135 or more - 165 or less | |||||||
ISO VG 220 | 198 or more - 242 or less |
-Ten Below under |
||||||
ISO VG 320 | 288 or more - 352 or less | |||||||
ISO VG460 | 414 or more - 506 or less |
-Five Below under |
||||||
ISO VG 680 | 612 or more - 748 or less |
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Demulsifying property is the time when the capacity of the emulsifying layer becomes 3 m
Our equivalent oil
-
Daphne Super Gear Oil 68-680
-
Daphne Gear Oil 100-680
-
Daphne Alpha Gear 68-320 (synthetic oil PAO type)
-
Daphne Worm Gear Oil 460
-
Daphne Alpha Warm 320, 460 (synthetic oil PAO type)